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DJO SURGICAL 342-10-705Recalls & reported problems

Encore Medical, L.P. · EMPOWR 3D KNEETM INS, 5R 10MM, VE · Class 1

Data updated Oct 13, 2026 from official FDA records · Editorial policy

1 open recall names this device. See the recall details and contact the manufacturer or your healthcare provider.

Quick summary

This Encore Medical EMPOWER 3D knee insert is used in total knee replacement surgery. The 50 reports mostly describe a loose or unstable knee after surgery, with some patients needing a second operation to replace or resize the insert; others mention infection or pain. There are no deaths and 50 injuries. One open recall, started in August 2023, covers knee and hip parts being swapped in the inner package before sealing, so surgeons could open the wrong implant.

AI-generated from the FDA records on this page and checked automatically against the numbers below. Read the details before relying on it.

Adverse event reports
51
Deaths reported
0
Injuries reported
51
Recalls naming it
1

Summary

The FDA's MAUDE database contains 51 adverse event reports that list this exact device (DI 00888912167321), received between Nov 19, 2016 and Sep 30, 2026 — classified as 51 injuries.

The most frequently reported specific device problem is “Unstable” (15 reports).

1 FDA recall record name this device's identifier, 1 still open.

Reports come from manufacturers, hospitals and patients and are not verified by the FDA. A report does not prove the device caused the event, and counts can't be used to compare devices or estimate failure rates. How this data works · Data updated Oct 13, 2026.

Reports received per month

Nov 2023: 0 reportsDec 2023: 1 reportsJan 2024: 0 reportsFeb 2024: 0 reportsMar 2024: 0 reportsApr 2024: 0 reportsMay 2024: 0 reportsJun 2024: 1 reportsJul 2024: 0 reportsAug 2024: 1 reportsSep 2024: 3 reportsOct 2024: 1 reportsNov 2024: 0 reportsDec 2024: 0 reportsJan 2025: 0 reportsFeb 2025: 0 reportsMar 2025: 0 reportsApr 2025: 0 reportsMay 2025: 2 reportsJun 2025: 0 reportsJul 2025: 0 reportsAug 2025: 0 reportsSep 2025: 0 reportsOct 2025: 1 reportsNov 2025: 0 reportsDec 2025: 0 reportsJan 2026: 0 reportsFeb 2026: 3 reportsMar 2026: 1 reportsApr 2026: 1 reportsMay 2026: 2 reportsJun 2026: 1 reportsJul 2026: 0 reportsAug 2026: 1 reportsSep 2026: 1 reportsOct 2026: 0 reports2024202520263
Last 36 months. The most recent month may be incomplete.

Recalls naming this device

  1. Aug 22, 2023Open, Classified

    Knee insert and acetabular system parts were swapped within inner pack prior to the product being sealed within the tray, which could result in surgeons not having the correct product for the surgery due to different anatomies (Hip vs Knee).

    Z-0102-2024 · Root cause: Labeling Change Control · FDA record ↗

Most reported problems

Device problems

  • Adverse Event Without Identified Device or Use Problem25
  • Unstable15
  • Appropriate Device Problem Term/Code Not Available11
  • Device Dislodged or Dislocated2
  • Insufficient Device Problem Information2
  • Contamination of Device Ingredient or Reagent1
  • Detachment of Device or Device Component1
  • Inadequacy of Device Shape and/or Size1

Patient problems

  • Unspecified Infection14
  • Joint Laxity10
  • Insufficient Information8
  • No Known Impact Or Consequence To Patient4
  • Fall3
  • No Code Available3
  • Failure of Implant2
  • Implant Pain2

Recent adverse event reports

The 25 most recent of 51 reports, in the reporter's own words as published by the FDA.

  • InjurySep 30, 2026Adverse Event Without Identified Device or Use Problem

    Patient problems: Unspecified Infection

    MAUDE report 50941453 ↗
  • InjuryAug 19, 2026No Apparent Adverse Event

    Patient problems: Insufficient Information

    MAUDE report 50312452 ↗
  • InjuryJun 11, 2026Unstable

    REVISION SURGERY DUE TO INSTABILITY.

    Patient problems: Joint Laxity

    MAUDE report 25479066 ↗
  • InjuryMay 19, 2026Loosening of Implant Not Related to Bone-Ingrowth

    REVISION SURGERY DUE TO PATIENT WAS LOOSE IN MID-FLEXION, NEEDED THICKER INSERT.

    Patient problems: Joint Laxity

    MAUDE report 25225292 ↗
  • InjuryMay 8, 2026Detachment of Device or Device Component

    THE POLY HAD NOT LOCKED INTO THE TIBIAL BASEPLATE SO WE HAD TO REMOVE AND REINSERT A NEW POLY.

    Patient problems: Failure of Implant

    MAUDE report 25129483 ↗
  • InjuryApr 22, 2026Patient Device Interaction Problem

    REVISION SURGERY - DUE TO THE PATIENT WAS COMPLAINING OF PAIN. OPTED A REVISION SURGERY TO RESURFACE HER PATELLA (THIS WAS NOT DONE ON HER PRIMARY SURGERY) AND TO REPLACE HER INSERT WITH A THICKER SIZE.

    Patient problems: Implant Pain

    MAUDE report 24958573 ↗
  • InjuryMar 26, 2026Adverse Event Without Identified Device or Use Problem

    THIS PATIENT HAD A LEFT TKR ON DATE AND RIGHT TKR ON DATE. THE PATIENT PRESENTED WITH BILATEAL ACUTE INFECTIONS IN BOTH KNEES. DR. DID A BILATERAL I&D AND TIBIAL INSERT EXCHANGE. FEMALE 72.

    Patient problems: Unspecified Infection

    MAUDE report 24706160 ↗
  • InjuryFeb 23, 2026Unintended System Motion

    REVISION SURGERY - DUE TO PATIENT WAS UNABLE TO BEND THE KNEE.

    Patient problems: Loss of Range of Motion

    MAUDE report 24424158 ↗
  • InjuryFeb 17, 2026Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - UPSIZING THE POLY THICKNESS, UNKNOWN REASON.

    Patient problems: Insufficient Information

    MAUDE report 24373549 ↗
  • InjuryFeb 11, 2026Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO TWO DAYS AFTER SURGERY, THE PATIENT FELL AND FRACTURED HER FEMUR.

    Patient problems: Bone Fracture(s); Fall

    MAUDE report 24319144 ↗
  • InjuryOct 15, 2025Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    IT WAS REPORTED THAT A PERIPROSTHETIC FRACTURE OCCURRED DURING MANIPULATION, WHICH REQUIRED A RETROGRADE NAIL AND A POLYETHYLENE SWAP.

    Patient problems: Periprosthetic fracture

    MAUDE report 23295401 ↗
  • InjuryMay 30, 2025Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY: DUE TO INFECTION.

    Patient problems: Unspecified Infection

    MAUDE report 22119881 ↗
  • InjuryMay 15, 2025Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO REVISED PATELLA FOR UNKNOWN REASON.

    Patient problems: Insufficient Information

    MAUDE report 22024610 ↗
  • InjuryOct 14, 2024Unstable; Adverse Event Without Identified Device or Use Problem; Unstable; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO INSTABILITY.

    Patient problems: Joint Laxity

    MAUDE report 20447372 ↗
  • InjurySep 14, 2024Unstable; Adverse Event Without Identified Device or Use Problem; Unstable; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO INSTABILITY.

    Patient problems: Joint Laxity

    MAUDE report 20219279 ↗
  • InjurySep 11, 2024Unstable; Adverse Event Without Identified Device or Use Problem; Unstable; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO INSTABILITY.

    Patient problems: Joint Laxity

    MAUDE report 20196108 ↗
  • InjurySep 5, 2024Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO INFECTION.

    Patient problems: Unspecified Infection

    MAUDE report 20153740 ↗
  • InjuryAug 13, 2024Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO LOOSENING.

    Patient problems: Joint Laxity

    MAUDE report 19978339 ↗
  • InjuryJun 4, 2024Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - INFECTION.

    Patient problems: Unspecified Infection

    MAUDE report 19464334 ↗
  • InjuryDec 8, 2023Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO INFECTION.

    Patient problems: Unspecified Infection

    MAUDE report 18297827 ↗
  • InjuryOct 24, 2023Unstable; Adverse Event Without Identified Device or Use Problem; Unstable; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO INSTABILITY.

    Patient problems: Joint Laxity

    MAUDE report 18000400 ↗
  • InjuryOct 14, 2023Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - NO PATELLA IN PATIENT. PATELLA WAS ADDED TO KNEE IMPLANTS.

    Patient problems: Insufficient Information

    MAUDE report 17936625 ↗
  • InjurySep 8, 2023Unstable; Adverse Event Without Identified Device or Use Problem; Unstable; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO INSTABILITY.

    Patient problems: Joint Laxity

    MAUDE report 17716362 ↗
  • InjuryAug 22, 2023Unstable; Adverse Event Without Identified Device or Use Problem; Unstable; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE TO INSTABILITY.

    Patient problems: Joint Laxity

    MAUDE report 17600264 ↗
  • InjuryAug 10, 2023Adverse Event Without Identified Device or Use Problem; Adverse Event Without Identified Device or Use Problem

    REVISION SURGERY - DUE INFECTION.

    Patient problems: Unspecified Infection

    MAUDE report 17504826 ↗

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Sources and updates

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