PROLENE 8423HRecalls & reported problems
Ethicon, LLC · Blue Monofilament (Polypropylene), Nonabsorbable Surgical Suture · Class 2 · Implant
Quick summary
This Ethicon Prolene 8423H is a nonabsorbable polypropylene surgical suture. There are 42 adverse event reports naming its identifier, all malfunctions, mostly describing the suture breaking or detaching from the needle during stitching, with no deaths and no injuries reported. No recalls name this device. Reports jumped in the last 12 months, with 12 filed compared with none in the prior 12 months.
AI-generated from the FDA records on this page and checked automatically against the numbers below. Read the details before relying on it.
- Adverse event reports
- 42
- Deaths reported
- 0
- Injuries reported
- 0
- Recalls naming it
- 0
Summary
The FDA's MAUDE database contains 42 adverse event reports that list this exact device (DI 10705031015418), received between Aug 29, 2019 and Apr 24, 2026 — classified as 42 malfunctions.
The most frequently reported specific device problem is “Material Separation” (29 reports).
21 other recalls cover devices cleared under the same FDA submission (K133356); they may or may not involve this specific model.
Reports come from manufacturers, hospitals and patients and are not verified by the FDA. A report does not prove the device caused the event, and counts can't be used to compare devices or estimate failure rates. How this data works · Data updated Oct 13, 2026.
Reports received per month
Most reported problems
Device problems
- Material Separation29
- Break13
Patient problems
- No Clinical Signs, Symptoms or Conditions39
- No Consequences Or Impact To Patient3
Recent adverse event reports
The 25 most recent of 42 reports, in the reporter's own words as published by the FDA.
MalfunctionApr 24, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE ON (B)(6) 2026 AND SUTURE WAS USED. THE SUTURE DETACHED FROM THE NEEDLE DURING SUTURING. THERE WERE NO SURGICAL DELAYS REPORTED. THERE WERE NO PATIENT CONSEQUENCES REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24981554 ↗MalfunctionApr 24, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE ON (B)(6) 2026 AND SUTURE WAS USED. THE SUTURE DETACHED FROM THE NEEDLE DURING SUTURING. THERE WERE NO SURGICAL DELAYS REPORTED. THERE WERE NO PATIENT CONSEQUENCES REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24981419 ↗MalfunctionApr 24, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE ON (B)(6) 2026 AND SUTURE WAS USED. THE SUTURE DETACHED FROM THE NEEDLE DURING SUTURING. THERE WERE NO SURGICAL DELAYS REPORTED. THERE WERE NO PATIENT CONSEQUENCES REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24981397 ↗MalfunctionApr 24, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE ON (B)(6) 2026 AND SUTURE WAS USED. THE SUTURE DETACHED FROM THE NEEDLE DURING SUTURING. THERE WERE NO SURGICAL DELAYS REPORTED. THERE WERE NO PATIENT CONSEQUENCES REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24981392 ↗MalfunctionApr 24, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE ON (B)(6) 2026 AND SUTURE WAS USED. THE SUTURE DETACHED FROM THE NEEDLE DURING SUTURING. THERE WERE NO SURGICAL DELAYS REPORTED. THERE WERE NO PATIENT CONSEQUENCES REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24981378 ↗MalfunctionApr 24, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE ON (B)(6) 2026 AND SUTURE WAS USED. THE SUTURE DETACHED FROM THE NEEDLE DURING SUTURING. THERE WERE NO SURGICAL DELAYS REPORTED. THERE WERE NO PATIENT CONSEQUENCES REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24981368 ↗MalfunctionApr 13, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE IN 2026 AND SUTURE WAS USED. DURING THE PROCEDURE, IT WAS REPORTED BY THE NURSE WHO REPORTED PRODUCT COMPLAINT AFFECTING SEVERAL EACHES (ABOUT 3 EA) OF 2-0 PROLENE CT-1 (REF: 8423H). WHEN THE TECH WAS LOADING THEM ONTO THEN NEEDLE DRIVER THERE WAS NO ISSUE. ONCE THE SURGEON TOOK A BITE AND PULLED TENSION ON THE NEEDLE TO PULL SUTURE THROUGH THE TISSUE, THE NEEDLE POPPED OFF. THIS HAPPENED AGAIN (ABOUT 2 MORE TIMES) UNTIL THEY OPENED A FRESH BOX OF 8423H. ONCE THEY OPENED A FRESH BOX, THE ISSUES RESOLVED. NO NEGATIVE IMPACT TO PATIENT OR CASE.. NO ADVERSE PATIENT CONSEQUENCES WERE REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24860008 ↗MalfunctionApr 13, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE IN 2026 AND SUTURE WAS USED. DURING THE PROCEDURE, IT WAS REPORTED BY THE NURSE WHO REPORTED PRODUCT COMPLAINT AFFECTING SEVERAL EACHES (ABOUT 3 EA) OF 2-0 PROLENE CT-1 (REF: 8423H). WHEN THE TECH WAS LOADING THEM ONTO THEN NEEDLE DRIVER THERE WAS NO ISSUE. ONCE THE SURGEON TOOK A BITE AND PULLED TENSION ON THE NEEDLE TO PULL SUTURE THROUGH THE TISSUE, THE NEEDLE POPPED OFF. THIS HAPPENED AGAIN (ABOUT 2 MORE TIMES) UNTIL THEY OPENED A FRESH BOX OF 8423H. ONCE THEY OPENED A FRESH BOX, THE ISSUES RESOLVED. NO NEGATIVE IMPACT TO PATIENT OR CASE.. NO ADVERSE PATIENT CONSEQUENCES WERE REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24859987 ↗MalfunctionApr 13, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE IN 2026 AND SUTURE WAS USED. DURING THE PROCEDURE, IT WAS REPORTED BY THE NURSE WHO REPORTED PRODUCT COMPLAINT AFFECTING SEVERAL EACHES (ABOUT 3 EA) OF 2-0 PROLENE CT-1 (REF: 8423H). WHEN THE TECH WAS LOADING THEM ONTO THEN NEEDLE DRIVER THERE WAS NO ISSUE. ONCE THE SURGEON TOOK A BITE AND PULLED TENSION ON THE NEEDLE TO PULL SUTURE THROUGH THE TISSUE, THE NEEDLE POPPED OFF. THIS HAPPENED AGAIN (ABOUT 2 MORE TIMES) UNTIL THEY OPENED A FRESH BOX OF 8423H. ONCE THEY OPENED A FRESH BOX, THE ISSUES RESOLVED. NO NEGATIVE IMPACT TO PATIENT OR CASE.. NO ADVERSE PATIENT CONSEQUENCES WERE REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24859293 ↗MalfunctionApr 13, 2026Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE IN 2026 AND SUTURE WAS USED. DURING THE PROCEDURE, IT WAS REPORTED BY THE NURSE WHO REPORTED PRODUCT COMPLAINT AFFECTING SEVERAL EACHES (ABOUT 3 EA) OF 2-0 PROLENE CT-1 (REF: 8423H). WHEN THE TECH WAS LOADING THEM ONTO THEN NEEDLE DRIVER THERE WAS NO ISSUE. ONCE THE SURGEON TOOK A BITE AND PULLED TENSION ON THE NEEDLE TO PULL SUTURE THROUGH THE TISSUE, THE NEEDLE POPPED OFF. THIS HAPPENED AGAIN (ABOUT 2 MORE TIMES) UNTIL THEY OPENED A FRESH BOX OF 8423H. ONCE THEY OPENED A FRESH BOX, THE ISSUES RESOLVED. NO NEGATIVE IMPACT TO PATIENT OR CASE.. NO ADVERSE PATIENT CONSEQUENCES WERE REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24859252 ↗MalfunctionNov 20, 2025Break; Break
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE ON AN UNKNOWN DATE AND SUTURE WAS USED. SURGEON SAID THE SUTURES WERE DISINTEGRATING/BREAKING APART WHEN HE WAS USING THEM. THERE WERE NO PATIENT CONSEQUENCE REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 23606554 ↗MalfunctionNov 20, 2025Break; Break
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN PROCEDURE ON AN UNKNOWN DATE AND SUTURE WAS USED. SURGEON SAID THE SUTURES WERE DISINTEGRATING/BREAKING APART WHEN HE WAS USING THEM. THERE WERE NO PATIENT CONSEQUENCE REPORTED. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 23606548 ↗MalfunctionJul 15, 2024Material Separation; Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN SURGERY ON AN UNKNOWN DATE AND SUTURE WAS USED. DURING CONTINUOUS SUTURING, THE SUTURE WAS DETACHED FROM THE NEEDLE LIKE A CONTROL RELEASE NEEDLE, ALTHOUGH IT WAS NOT A CONTROL RELEASE NEEDLE. THERE WERE NO ADVERSE CONSEQUENCES TO THE PATIENT. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19739733 ↗MalfunctionJul 15, 2024Material Separation; Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN SURGERY ON AN UNKNOWN DATE AND SUTURE WAS USED. DURING CONTINUOUS SUTURING, THE SUTURE WAS DETACHED FROM THE NEEDLE LIKE A CONTROL RELEASE NEEDLE, ALTHOUGH IT WAS NOT A CONTROL RELEASE NEEDLE. THERE WERE NO ADVERSE CONSEQUENCES TO THE PATIENT. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19739727 ↗MalfunctionJul 15, 2024Material Separation; Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN SURGERY ON AN UNKNOWN DATE AND SUTURE WAS USED. DURING CONTINUOUS SUTURING, THE SUTURE WAS DETACHED FROM THE NEEDLE LIKE A CONTROL RELEASE NEEDLE, ALTHOUGH IT WAS NOT A CONTROL RELEASE NEEDLE. THERE WERE NO ADVERSE CONSEQUENCES TO THE PATIENT. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19739724 ↗MalfunctionJul 15, 2024Material Separation; Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN SURGERY ON AN UNKNOWN DATE AND SUTURE WAS USED. DURING CONTINUOUS SUTURING, THE SUTURE WAS DETACHED FROM THE NEEDLE LIKE A CONTROL RELEASE NEEDLE, ALTHOUGH IT WAS NOT A CONTROL RELEASE NEEDLE. THERE WERE NO ADVERSE CONSEQUENCES TO THE PATIENT. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19739723 ↗MalfunctionJul 15, 2024Material Separation; Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN SURGERY ON AN UNKNOWN DATE AND SUTURE WAS USED. DURING CONTINUOUS SUTURING, THE SUTURE WAS DETACHED FROM THE NEEDLE LIKE A CONTROL RELEASE NEEDLE, ALTHOUGH IT WAS NOT A CONTROL RELEASE NEEDLE. THERE WERE NO ADVERSE CONSEQUENCES TO THE PATIENT. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19739721 ↗MalfunctionJul 15, 2024Material Separation; Material Separation
IT WAS REPORTED THAT A PATIENT UNDERWENT AN UNKNOWN SURGERY ON AN UNKNOWN DATE AND SUTURE WAS USED. DURING CONTINUOUS SUTURING, THE SUTURE WAS DETACHED FROM THE NEEDLE LIKE A CONTROL RELEASE NEEDLE, ALTHOUGH IT WAS NOT A CONTROL RELEASE NEEDLE. THERE WERE NO ADVERSE CONSEQUENCES TO THE PATIENT. ADDITIONAL INFORMATION WAS REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19739714 ↗MalfunctionJun 24, 2024Break; Break
IT WAS REPORTED THAT A PATIENT UNDERWENT A HERNIA REPAIR PROCEDURE ON 5/24/2024 AND SUTURE WAS USED. THE SUTURE BROKE WHILE SUTURING THE MESH INTO PLACE. NO ADVERSE PATIENT CONSEQUENCES WERE REPORTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19601074 ↗MalfunctionJun 3, 2024Material Separation; Material Separation
IT WAS REPORTED A PATIENT UNDERWENT A ROBOTIC VENTRAL HERNIA REPAIR ON AN UNKNOWN DATE IN 2024 AND SUTURE WAS USED. STRAND OF SUTURE HAD THE NEEDLE POP OFF WHEN PASSING THROUGH THE ROBOTIC 8MM TROCAR. NEW ONE WAS USED TO COMPLETE THE PROCEDURE WITHOUT PATIENT HARM. ADDITIONAL INFORMATION HAS BEEN REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19449095 ↗MalfunctionJun 3, 2024Material Separation; Material Separation
IT WAS REPORTED A PATIENT UNDERWENT A ROBOTIC VENTRAL HERNIA REPAIR ON AN UNKNOWN DATE IN 2024 AND SUTURE WAS USED. STRAND OF SUTURE HAD THE NEEDLE POP OFF WHEN PASSING THROUGH THE ROBOTIC 8MM TROCAR. NEW ONE WAS USED TO COMPLETE THE PROCEDURE WITHOUT PATIENT HARM. ADDITIONAL INFORMATION HAS BEEN REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19449094 ↗MalfunctionJun 3, 2024Material Separation; Material Separation
IT WAS REPORTED A PATIENT UNDERWENT A ROBOTIC VENTRAL HERNIA REPAIR ON AN UNKNOWN DATE IN 2024 AND SUTURE WAS USED. STRAND OF SUTURE HAD THE NEEDLE POP OFF WHEN PASSING THROUGH THE ROBOTIC 8MM TROCAR. NEW ONE WAS USED TO COMPLETE THE PROCEDURE WITHOUT PATIENT HARM. ADDITIONAL INFORMATION HAS BEEN REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19449091 ↗MalfunctionJun 3, 2024Material Separation; Material Separation
IT WAS REPORTED A PATIENT UNDERWENT A ROBOTIC VENTRAL HERNIA REPAIR ON AN UNKNOWN DATE IN 2024 AND SUTURE WAS USED. STRAND OF SUTURE HAD THE NEEDLE POP OFF WHEN PASSING THROUGH THE ROBOTIC 8MM TROCAR. NEW ONE WAS USED TO COMPLETE THE PROCEDURE WITHOUT PATIENT HARM. ADDITIONAL INFORMATION HAS BEEN REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19449090 ↗MalfunctionJun 3, 2024Material Separation; Material Separation
IT WAS REPORTED A PATIENT UNDERWENT A ROBOTIC VENTRAL HERNIA REPAIR ON AN UNKNOWN DATE IN 2024 AND SUTURE WAS USED. STRAND OF SUTURE HAD THE NEEDLE POP OFF WHEN PASSING THROUGH THE ROBOTIC 8MM TROCAR. NEW ONE WAS USED TO COMPLETE THE PROCEDURE WITHOUT PATIENT HARM. ADDITIONAL INFORMATION HAS BEEN REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19449087 ↗MalfunctionJun 3, 2024Material Separation; Material Separation
IT WAS REPORTED A PATIENT UNDERWENT A ROBOTIC VENTRAL HERNIA REPAIR ON AN UNKNOWN DATE IN 2024 AND SUTURE WAS USED. STRAND OF SUTURE HAD THE NEEDLE POP OFF WHEN PASSING THROUGH THE ROBOTIC 8MM TROCAR. NEW ONE WAS USED TO COMPLETE THE PROCEDURE WITHOUT PATIENT HARM. ADDITIONAL INFORMATION HAS BEEN REQUESTED.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19449070 ↗
Recalls under the same FDA submission
These recalls involve devices cleared under K133356. One submission often covers many models, so check the product and lot details in each record.
- Z-1515-2025 · Mar 7, 2025 · Open, ClassifiedPROLENE BLU 18IN(45CM) USP6-0(M0.7) S/A P-1 PRM
- Z-1096-2025 · Dec 20, 2024 · Open, ClassifiedPROLENE Polypropylene Suture, REF: EH7585H, 8706H, 8833H, 8963H, 8935H PROLENE Suture is indicated for use in general soft tissue approximation and/or ligation, including use in ca
- Z-2462-2018 · May 7, 2018 · TerminatedPROLENE SUTURE 36"(90CM) 3-0 BLU, D9844
- Z-2457-2018 · May 7, 2018 · TerminatedPROLENE SUTURE 24"(60CM) 6-0 BLUE, D8688
- Z-2451-2018 · May 7, 2018 · TerminatedPROLENE SUTURE 4-36" (90CM) 3-0 BLUE, D6416
- Z-2459-2018 · May 7, 2018 · TerminatedPROLENE SUTURE 36"(90CM) 4-0 BLUE, D9067
- Z-2449-2018 · May 7, 2018 · TerminatedPROLENE SUTURE BLUE 4X90CM M1.5 USP 4/0 DA RB-1 +P, D5981
- Z-2460-2018 · May 7, 2018 · TerminatedPROLENE SUTURE 4"(10CM) 8-0 BLUE, D9662
- Z-2453-2018 · May 7, 2018 · TerminatedPROLENE SUTURE 36"(90CM) 4-0 BLUE, D7768
- Z-2465-2018 · May 7, 2018 · TerminatedPRONOVA SUTURE BLUE MONO POLY - SH-1 Taperpoint 1/2C, D10027
- Z-2466-2018 · May 7, 2018 · TerminatedPRONOVA SUTURE BLUE 122CM M1.5, D10189
- Z-2461-2018 · May 7, 2018 · TerminatedPROLENE SUTURE BLUE 48" 4-0 D/A SH-1, D9746
- Z-2452-2018 · May 7, 2018 · TerminatedPROLENE SUTURE 30"(75CM) 4-0 BLUE, D7748
- Z-2464-2018 · May 7, 2018 · TerminatedPROLENE SUTURE BLUE 18" 7-0 D/A BV-1, DC631
- Z-2463-2018 · May 7, 2018 · TerminatedPROLENE SUTURE MONO BLUE BV1755 Taperpoint 3/8C, D9995
…and 6 more.
Other SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE devices
- PROLENE 8706HEthicon, LLC · SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE2 recalls294 reports
- PROLENE 8702HEthicon, LLC · SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE3 deaths254 reports
- PROLENE 8556HEthicon, LLC · SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE1 death240 reports
- PROLENE 8805HEthicon, LLC · SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE1 death209 reports
- PROLENE 8521HEthicon, LLC · SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE3 deaths183 reports
- PROLENE 8735HEthicon, LLC · SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE163 reports
- PROLENE 8711HEthicon, LLC · SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE1 recall89 reports
- PROLENE 9702HEthicon, LLC · SUTURE, NONABSORBABLE, SYNTHETIC, POLYPROPYLENE130 reports
Sources: FDA GUDID, MAUDE and Medical Device Recalls via openFDA. openFDA data is not validated for clinical or regulatory use.