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DJO SURGICAL 801-05-040Recalls & reported problems

Encore Medical, L.P. · DJO EMPOWR KNEETM Punch Handle · Class 1

Data updated Oct 18, 2026 from official FDA records · Editorial policy

1 open recall names this device. See the recall details and contact the manufacturer or your healthcare provider.

Adverse event reports
7
Deaths reported
0
Injuries reported
1
Recalls naming it
1

Summary

The FDA's MAUDE database contains 7 adverse event reports that list this exact device (DI 00190446238881), received between Jul 23, 2021 and Apr 11, 2024 — classified as 1 injury, 6 malfunctions.

The most frequently reported specific device problem is “Break” (6 reports).

1 FDA recall record name this device's identifier, 1 still open.

2 other recalls cover devices cleared under the same FDA submission (K171991); they may or may not involve this specific model.

Reports come from manufacturers, hospitals and patients and are not verified by the FDA. A report does not prove the device caused the event, and counts can't be used to compare devices or estimate failure rates. What reports can and can't tell you · How this data works · Data updated Oct 18, 2026.

Reports received per month

Nov 2023: 0 reportsDec 2023: 0 reportsJan 2024: 0 reportsFeb 2024: 0 reportsMar 2024: 0 reportsApr 2024: 1 reportsMay 2024: 0 reportsJun 2024: 0 reportsJul 2024: 0 reportsAug 2024: 0 reportsSep 2024: 0 reportsOct 2024: 0 reportsNov 2024: 0 reportsDec 2024: 0 reportsJan 2025: 0 reportsFeb 2025: 0 reportsMar 2025: 0 reportsApr 2025: 0 reportsMay 2025: 0 reportsJun 2025: 0 reportsJul 2025: 0 reportsAug 2025: 0 reportsSep 2025: 0 reportsOct 2025: 0 reportsNov 2025: 0 reportsDec 2025: 0 reportsJan 2026: 0 reportsFeb 2026: 0 reportsMar 2026: 0 reportsApr 2026: 0 reportsMay 2026: 0 reportsJun 2026: 0 reportsJul 2026: 0 reportsAug 2026: 0 reportsSep 2026: 0 reportsOct 2026: 0 reports2024202520261
Last 36 months. The most recent month may be incomplete.

Recalls naming this device

  1. Sep 29, 2023Class IIOpen, Classified

    Knee punch handle tip is breaking during surgery due to the lack of heat treatment, which may lead to a disruption in surgery.

    Z-0258-2024 · Root cause: Process change control · Recall details · FDA record ↗

Most reported problems

Device problems

  • Break6
  • No Apparent Adverse Event1

Patient problems

  • Insufficient Information4
  • No Clinical Signs, Symptoms or Conditions2
  • Foreign Body In Patient1

Recent adverse event reports

The 7 most recent of 7 reports, in the reporter's own words as published by the FDA.

  • InjuryApr 11, 2024No Apparent Adverse Event; No Apparent Adverse Event

    IT WAS REPORTED THERE WAS A 40 MINUTE DELAY IN SURGERY.

    Patient problems: Insufficient Information

    MAUDE report 19093730 ↗
  • MalfunctionFeb 14, 2022Break

    INSTRUMENT FAILURE - END OF TIBIAL PUNCH HANDLE BROKE ON IMPACT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 13522881 ↗
  • MalfunctionJan 4, 2022Break

    INSTRUMENT FAILURE, THE PART BROKE.

    Patient problems: Insufficient Information

    MAUDE report 13161100 ↗
  • MalfunctionDec 20, 2021Break

    INSTRUMENTAL FAILURE THE TIBIAL PUNCH INSERTER BROKE OFF INSIDE THE PATIENT. ALL PIECES WERE RETRIEVED. SMALL DELAY IN CASES.

    Patient problems: Foreign Body In Patient

    MAUDE report 13047029 ↗
  • MalfunctionAug 18, 2021Break

    INSTRUMENT FAILURE - IMPACTOR HANDLE BROKE DURING CASE - TIBIA BASE PLATE NOTHING LEFT INSIDE PATIENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 12338613 ↗
  • MalfunctionAug 18, 2021Break

    INSTRUMENT FAILURE - IMPACTOR HANDLE BROKE DURING FEMUR TRIAL PLACEMENT NOTHING WAS LEFT INSIDE PATIENT.

    Patient problems: Insufficient Information

    MAUDE report 12338598 ↗
  • MalfunctionJul 23, 2021Break

    INSTRUMENT FAILURE - SURGEON WAS MALLETING INSTRUMENT CORRECTLY AND THE INSTRUMENT BROKE.

    Patient problems: Insufficient Information

    MAUDE report 12218163 ↗

Recalls under the same FDA submission

These recalls involve devices cleared under K171991. One submission often covers many models, so check the product and lot details in each record.

  • Z-0508-2024 · Nov 10, 2023 · Open, Classified
    DJO surgical EMPOWR Porous Knee System Empowr 3D Femur-Porous Coated SIZE 8 Left 3D MATRIX COATED REF 243-01-108 DJO surgical EMPOWR KNEE", PRESS FIT BP MINUS, 8L REF 353-03-108
  • Z-0060-2021 · Aug 3, 2020 · Open, Classified
    DJO EMPOWR Tibial Knee Punch Handle Part No. 801-05-040 and 801-05-018 contained in Instrument Tray for EMPOWR Porous Knee - Product Usage: The Tibial Punch Handle is used in conj

Other PUNCH, SURGICAL devices

All PUNCH, SURGICAL devices →

Sources and updates

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