IntelliCart™ 00514010400Recalls & reported problems
Zimmer Orthopaedic Surgical Products, Inc. · Class 2
All models of IntelliCart (8)
Data updated Oct 18, 2026 from official FDA records · Editorial policy
Quick summary
This Zimmer IntelliCart suction unit, a portable AC-powered suction cart used on hospital wards, has 115 adverse event reports on file. Many describe the unit smoking, overheating, sparking or failing to power up. The reports note no patient involvement, no deaths and no injuries, and no recalls name this device.
AI-generated from the FDA records on this page and checked automatically against the numbers below. Read the details before relying on it.
- Adverse event reports
- 112
- Deaths reported
- 0
- Injuries reported
- 0
- Recalls naming it
- 0
Summary
The FDA's MAUDE database contains 112 adverse event reports that list this exact device (DI 00889024501638), received between May 28, 2021 and Jun 11, 2026 — classified as 112 malfunctions.
The most frequently reported specific device problem is “Failure to Power Up” (33 reports).
Reports come from manufacturers, hospitals and patients and are not verified by the FDA. A report does not prove the device caused the event, and counts can't be used to compare devices or estimate failure rates. What reports can and can't tell you · How this data works · Data updated Oct 18, 2026.
Reports received per month
Most reported problems
Device problems
- Failure to Power Up33
- Smoking30
- Thermal Decomposition of Device27
- Overheating of Device12
- Melted9
- Incorrect Measurement8
- Sparking8
- Intermittent Loss of Power5
Patient problems
- No Clinical Signs, Symptoms or Conditions112
Recent adverse event reports
The 25 most recent of 112 reports, in the reporter's own words as published by the FDA.
MalfunctionJun 11, 2026Smoking
IT WAS REPORTED THAT DURING CLEANING, THE UNIT WAS SMOKING WHEN ATTACHED TO THE EVAC STATION. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE, NO FURTHER INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 25473984 ↗MalfunctionMay 15, 2026Failure to Power Up
IT WAS REPORTED THAT OUTSIDE OF SURGERY THE DEVICE IS NOT TURNING ON. PER INVESTIGATION, POWER CORD WAS FRAYED THEREFORE THE CART WILL NOT TURN ON. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND THERE IS NO ADDITIONAL INFORMATION AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 25183598 ↗MalfunctionMay 13, 2026Device Emits Odor; Sparking
IT WAS REPORTED THAT DURING CLEANING THE DEVICE SHOWED SPARKS AND HAD A BURNING SMELL. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND THERE IS NO ADDITIONAL INFORMATION AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 25164456 ↗MalfunctionMar 19, 2026Overheating of Device; Smoking
IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT WAS OVERHEATING AND SMOKE WAS COMING OUT OF IT WHEN PLUGGED IN. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND NO ADDITIONAL INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24645934 ↗MalfunctionMar 2, 2026Sparking
IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE PLUG SPARKED ON THE UNIT WHEN PLUGGING IT IN. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND NO FURTHER INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24483876 ↗MalfunctionJan 12, 2026Overheating of Device; Smoking
IT WAS REPORTED THAT OUTSIDE SURGERY THIS UNIT BEGAN TO SMOKE WHILE THE UNIT WAS IN USE. THERE WAS NO ENCOUNTER OF A BURNING SMELL, AND IT WAS FOUND THAT IT IS WARM WHERE THE CLEANING HOSE PORT IS LOCATED. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AS NO ADDITIONAL INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24034813 ↗MalfunctionJan 9, 2026Overheating of Device; Smoking
IT WAS REPORTED THAT OUTSIDE OF SURGERY THE UNIT WAS OVERHEATING AND BLOWING OFF SMOKE. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE; NO FURTHER INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 24021726 ↗MalfunctionJan 7, 2026Smoking
IT WAS REPORTED THAT OUTSIDE SURGERY THIS UNIT HAD SMOKE COMING FROM IT. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AS NO ADDITIONAL INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 23990317 ↗MalfunctionOct 24, 2025Smoking; Smoking
THERE IS NO ADDITIONAL INFORMATION AVAILABLE REGARDING THE EVENT.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 23379727 ↗MalfunctionOct 15, 2025Material Twisted/Bent; Material Twisted/Bent
THERE WAS NO ADDITIONAL INFORMATION ASSOCIATED WITH THIS MALFUNCTION
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 23299347 ↗MalfunctionAug 6, 2025Break; Overheating of Device; Sparking; Break; Overheating of Device; Sparking
IT WAS REPORTED THAT OUTSIDE OF SURGERY THE DEVICE IS OVERHEATING AS IT HAS A BURNING SMELL AND SPARKED. THE IV POLE IS ALSO BROKEN. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND THERE IS NO ADDITIONAL INFORMATION AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 22731515 ↗MalfunctionAug 5, 2025Overheating of Device; Smoking; Overheating of Device; Smoking
IT WAS REPORTED THAT DURING CLEANING; THE UNIT WAS OVERHEATING AND HAD A BIT OF SMOKE COMING OUT. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE; NO FURTHER INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 22719471 ↗MalfunctionJul 31, 2025Sparking; Electrical Shorting; Sparking; Electrical Shorting
NO ADDITIONAL EVENT INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 22675368 ↗MalfunctionJul 25, 2025Overheating of Device; Smoking; Overheating of Device; Smoking
IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT WAS OVERHEATING AND BLOWING OFF SMOKE. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE; NO FURTHER INFORMATION IS AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 22610128 ↗MalfunctionMay 21, 2025Material Deformation; Material Deformation
IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE POWER CORD OF THE UNIT WAS DAMAGED AND NEEDED TO BE REPLACED. IT WAS CONFIRMED THAT THERE WERE NO SIGNS OF COLORED OR METAL WIRES EXPOSED. THERE IS NO PATIENT INVOLVEMENT. DUE DILIGENCE COMPLETE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 22065292 ↗MalfunctionMay 12, 2025Smoking; Sparking; Smoking; Sparking
THERE IS NO ADDITIONAL INFORMATION AVAILABLE REGARDING THE EVENT.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 22001953 ↗MalfunctionMay 6, 2025Sparking; Communication or Transmission Problem; Sparking; Communication or Transmission Problem
IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT'S POWER CORD SPARKED WHEN PLUGGED IN. THE UNIT NO LONGER COMMUNICATED WITH ANY OF THE EVACS. WHENEVER THEY CONNECTED IT, THEY RECEIVED AN EVAC COMMUNICATION ERROR ON ALL CARTS. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE; NO FURTHER INFORMATION IS AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 21968548 ↗MalfunctionFeb 18, 2025Failure to Power Up; Sparking; Failure to Power Up; Sparking
IT WAS REPORTED OUTSIDE OF SURGERY THAT THE UNIT SPARKED WHEN BEING PLUGGED IN AND NOW HAS NO POWER. THERE IS NO HARM OR DELAY REPORTED. DUE DILIGENCE IS COMPLETE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 21403605 ↗MalfunctionJan 28, 2025Overheating of Device; Overheating of Device
IT WAS REPORTED THAT OUTSIDE OF SURGERY THE POWER INLET MODULE WAS BURNT. NO PATIENT INVOLVEMENT OR IMPACT. DUE DILIGENCE IS COMPLETE. DURING DEVICE EVALUATION AN ELECTRICAL SHORT IN THE POWER INLET MODULE WAS IDENTIFIED. THIS SHORT SUBSEQUENTLY CAUSED THE POWER SUPPLY TO ALSO SHORT OUT, RESULTING IN A SMALL FIRE INSIDE THE DEVICE COMPARTMENT. NO ADVERSE EVENTS WERE REPORTED AS A RESULT OF THIS MALFUNCTION.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 21251856 ↗MalfunctionNov 7, 2024Overheating of Device; Smoking; Overheating of Device; Smoking
THERE IS NO ADDITIONAL INFORMATION AVAILABLE REGARDING THE EVENT.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 20633744 ↗MalfunctionNov 1, 2024Smoking; Smoking
IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT WAS SMOKING. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE, NO FURTHER INFORMATION IS AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 20586773 ↗MalfunctionOct 8, 2024Device Emits Odor; Smoking; Device Emits Odor; Smoking
IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT HAD A BURNING SMELL, AND THEY SAW SMOKE COMING FROM THE UNIT. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE, NO FURTHER INFORMATION IS AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 20397440 ↗MalfunctionJul 18, 2024Incorrect Measurement; Incorrect Measurement
IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT WAS NOT READING FLUID LEVELS CORRECTLY ON BOTH CYLINDERS. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE, NO FURTHER INFORMATION IS AVAILABLE.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19774953 ↗MalfunctionJul 12, 2024Failure to Power Up; Failure to Power Up
IT WAS REPORTED THAT OUTSIDE OF SURGERY THE UNIT WOULD NOT POWER ON. THERE WAS NO PATIENT INVOLVEMENT WITH NO HARM OR DELAY REPORTED. DUE DILIGENCE IS COMPLETE AND NO ADDITIONAL INFORMATION IS AVAILABLE. AT PRODUCT EVALUATION INVESTIGATION THE POWER INLET MODULE FUSE HOLDER HAD SIGNS OF SMOKE RESIDUE. NO ADVERSE EVENTS WERE REPORTED AS A RESULT OF THIS MALFUNCTION.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19730480 ↗MalfunctionJun 12, 2024Smoking; Smoking
IT WAS REPORTED THAT OUTSIDE OF SURGERY, UNIT WAS REPORTEDLY SMOKING. NO PATIENT INVOLVEMENT OR IMPACT. DUE DILIGENCE INFORMATION IN PROCESS.
Patient problems: No Clinical Signs, Symptoms or Conditions
MAUDE report 19518987 ↗
Other APPARATUS, SUCTION, WARD USE, PORTABLE, AC-POWERED devices
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- DeVilbiss 7314P-DDevilbiss Healthcare LLC · Apparatus, Suction, Ward Use, Portable, Ac-Powered69 reports
- PIRANHA 2208011Richard Wolf GmbH · APPARATUS, SUCTION, WARD USE, PORTABLE, AC-POWERED54 reports
- Neptune 0770100000Stryker Corporation · APPARATUS, SUCTION, WARD USE, PORTABLE, AC-POWERED1 recall0 reports
- LCSU 4, 800 ml, RTCA Complete Unit 880052Laerdal Medical AS · Apparatus, Suction, Ward Use, Portable, Ac-Powered1 recall0 reports
- Neptune 0711001000Stryker Corporation · APPARATUS, SUCTION, WARD USE, PORTABLE, AC-POWERED1 recall0 reports
- LCSU 4, 300 ml, RTCA Complete Unit 880062Laerdal Medical AS · Apparatus, Suction, Ward Use, Portable, Ac-Powered1 recall0 reports
Sources and updates
- Device record: FDA GUDID, file dated Oct 13, 2026 · View this device in AccessGUDID ↗
- Adverse event reports: FDA MAUDE, file dated Oct 14, 2026 · each report above links to its original FDA record
- Recalls: FDA Medical Device Recalls, file dated Oct 16, 2026
- Page last rebuilt: Oct 18, 2026. Data downloaded through openFDA, which notes it is not validated for clinical or regulatory use.
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