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IntelliCart™ 00514010400Recalls & reported problems

Zimmer Orthopaedic Surgical Products, Inc. · Class 2

All models of IntelliCart (8)

Data updated Oct 18, 2026 from official FDA records · Editorial policy

Quick summary

This Zimmer IntelliCart suction unit, a portable AC-powered suction cart used on hospital wards, has 115 adverse event reports on file. Many describe the unit smoking, overheating, sparking or failing to power up. The reports note no patient involvement, no deaths and no injuries, and no recalls name this device.

AI-generated from the FDA records on this page and checked automatically against the numbers below. Read the details before relying on it.

Adverse event reports
112
Deaths reported
0
Injuries reported
0
Recalls naming it
0

Summary

The FDA's MAUDE database contains 112 adverse event reports that list this exact device (DI 00889024501638), received between May 28, 2021 and Jun 11, 2026 — classified as 112 malfunctions.

The most frequently reported specific device problem is “Failure to Power Up” (33 reports).

Reports come from manufacturers, hospitals and patients and are not verified by the FDA. A report does not prove the device caused the event, and counts can't be used to compare devices or estimate failure rates. What reports can and can't tell you · How this data works · Data updated Oct 18, 2026.

Reports received per month

Nov 2023: 1 reportsDec 2023: 1 reportsJan 2024: 0 reportsFeb 2024: 0 reportsMar 2024: 0 reportsApr 2024: 2 reportsMay 2024: 2 reportsJun 2024: 2 reportsJul 2024: 2 reportsAug 2024: 0 reportsSep 2024: 0 reportsOct 2024: 1 reportsNov 2024: 2 reportsDec 2024: 0 reportsJan 2025: 1 reportsFeb 2025: 1 reportsMar 2025: 0 reportsApr 2025: 0 reportsMay 2025: 3 reportsJun 2025: 0 reportsJul 2025: 2 reportsAug 2025: 2 reportsSep 2025: 0 reportsOct 2025: 2 reportsNov 2025: 0 reportsDec 2025: 0 reportsJan 2026: 3 reportsFeb 2026: 0 reportsMar 2026: 2 reportsApr 2026: 0 reportsMay 2026: 2 reportsJun 2026: 1 reportsJul 2026: 0 reportsAug 2026: 0 reportsSep 2026: 0 reportsOct 2026: 0 reports2024202520263
Last 36 months. The most recent month may be incomplete.

Most reported problems

Device problems

  • Failure to Power Up33
  • Smoking30
  • Thermal Decomposition of Device27
  • Overheating of Device12
  • Melted9
  • Incorrect Measurement8
  • Sparking8
  • Intermittent Loss of Power5

Patient problems

  • No Clinical Signs, Symptoms or Conditions112

Recent adverse event reports

The 25 most recent of 112 reports, in the reporter's own words as published by the FDA.

  • MalfunctionJun 11, 2026Smoking

    IT WAS REPORTED THAT DURING CLEANING, THE UNIT WAS SMOKING WHEN ATTACHED TO THE EVAC STATION. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE, NO FURTHER INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25473984 ↗
  • MalfunctionMay 15, 2026Failure to Power Up

    IT WAS REPORTED THAT OUTSIDE OF SURGERY THE DEVICE IS NOT TURNING ON. PER INVESTIGATION, POWER CORD WAS FRAYED THEREFORE THE CART WILL NOT TURN ON. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND THERE IS NO ADDITIONAL INFORMATION AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25183598 ↗
  • MalfunctionMay 13, 2026Device Emits Odor; Sparking

    IT WAS REPORTED THAT DURING CLEANING THE DEVICE SHOWED SPARKS AND HAD A BURNING SMELL. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND THERE IS NO ADDITIONAL INFORMATION AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25164456 ↗
  • MalfunctionMar 19, 2026Overheating of Device; Smoking

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT WAS OVERHEATING AND SMOKE WAS COMING OUT OF IT WHEN PLUGGED IN. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND NO ADDITIONAL INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24645934 ↗
  • MalfunctionMar 2, 2026Sparking

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE PLUG SPARKED ON THE UNIT WHEN PLUGGING IT IN. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND NO FURTHER INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24483876 ↗
  • MalfunctionJan 12, 2026Overheating of Device; Smoking

    IT WAS REPORTED THAT OUTSIDE SURGERY THIS UNIT BEGAN TO SMOKE WHILE THE UNIT WAS IN USE. THERE WAS NO ENCOUNTER OF A BURNING SMELL, AND IT WAS FOUND THAT IT IS WARM WHERE THE CLEANING HOSE PORT IS LOCATED. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AS NO ADDITIONAL INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24034813 ↗
  • MalfunctionJan 9, 2026Overheating of Device; Smoking

    IT WAS REPORTED THAT OUTSIDE OF SURGERY THE UNIT WAS OVERHEATING AND BLOWING OFF SMOKE. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE; NO FURTHER INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24021726 ↗
  • MalfunctionJan 7, 2026Smoking

    IT WAS REPORTED THAT OUTSIDE SURGERY THIS UNIT HAD SMOKE COMING FROM IT. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AS NO ADDITIONAL INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23990317 ↗
  • MalfunctionOct 24, 2025Smoking; Smoking

    THERE IS NO ADDITIONAL INFORMATION AVAILABLE REGARDING THE EVENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23379727 ↗
  • MalfunctionOct 15, 2025Material Twisted/Bent; Material Twisted/Bent

    THERE WAS NO ADDITIONAL INFORMATION ASSOCIATED WITH THIS MALFUNCTION

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23299347 ↗
  • MalfunctionAug 6, 2025Break; Overheating of Device; Sparking; Break; Overheating of Device; Sparking

    IT WAS REPORTED THAT OUTSIDE OF SURGERY THE DEVICE IS OVERHEATING AS IT HAS A BURNING SMELL AND SPARKED. THE IV POLE IS ALSO BROKEN. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE AND THERE IS NO ADDITIONAL INFORMATION AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22731515 ↗
  • MalfunctionAug 5, 2025Overheating of Device; Smoking; Overheating of Device; Smoking

    IT WAS REPORTED THAT DURING CLEANING; THE UNIT WAS OVERHEATING AND HAD A BIT OF SMOKE COMING OUT. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE; NO FURTHER INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22719471 ↗
  • MalfunctionJul 31, 2025Sparking; Electrical Shorting; Sparking; Electrical Shorting

    NO ADDITIONAL EVENT INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22675368 ↗
  • MalfunctionJul 25, 2025Overheating of Device; Smoking; Overheating of Device; Smoking

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT WAS OVERHEATING AND BLOWING OFF SMOKE. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE; NO FURTHER INFORMATION IS AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22610128 ↗
  • MalfunctionMay 21, 2025Material Deformation; Material Deformation

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE POWER CORD OF THE UNIT WAS DAMAGED AND NEEDED TO BE REPLACED. IT WAS CONFIRMED THAT THERE WERE NO SIGNS OF COLORED OR METAL WIRES EXPOSED. THERE IS NO PATIENT INVOLVEMENT. DUE DILIGENCE COMPLETE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22065292 ↗
  • MalfunctionMay 12, 2025Smoking; Sparking; Smoking; Sparking

    THERE IS NO ADDITIONAL INFORMATION AVAILABLE REGARDING THE EVENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22001953 ↗
  • MalfunctionMay 6, 2025Sparking; Communication or Transmission Problem; Sparking; Communication or Transmission Problem

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT'S POWER CORD SPARKED WHEN PLUGGED IN. THE UNIT NO LONGER COMMUNICATED WITH ANY OF THE EVACS. WHENEVER THEY CONNECTED IT, THEY RECEIVED AN EVAC COMMUNICATION ERROR ON ALL CARTS. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE; NO FURTHER INFORMATION IS AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 21968548 ↗
  • MalfunctionFeb 18, 2025Failure to Power Up; Sparking; Failure to Power Up; Sparking

    IT WAS REPORTED OUTSIDE OF SURGERY THAT THE UNIT SPARKED WHEN BEING PLUGGED IN AND NOW HAS NO POWER. THERE IS NO HARM OR DELAY REPORTED. DUE DILIGENCE IS COMPLETE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 21403605 ↗
  • MalfunctionJan 28, 2025Overheating of Device; Overheating of Device

    IT WAS REPORTED THAT OUTSIDE OF SURGERY THE POWER INLET MODULE WAS BURNT. NO PATIENT INVOLVEMENT OR IMPACT. DUE DILIGENCE IS COMPLETE. DURING DEVICE EVALUATION AN ELECTRICAL SHORT IN THE POWER INLET MODULE WAS IDENTIFIED. THIS SHORT SUBSEQUENTLY CAUSED THE POWER SUPPLY TO ALSO SHORT OUT, RESULTING IN A SMALL FIRE INSIDE THE DEVICE COMPARTMENT. NO ADVERSE EVENTS WERE REPORTED AS A RESULT OF THIS MALFUNCTION.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 21251856 ↗
  • MalfunctionNov 7, 2024Overheating of Device; Smoking; Overheating of Device; Smoking

    THERE IS NO ADDITIONAL INFORMATION AVAILABLE REGARDING THE EVENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 20633744 ↗
  • MalfunctionNov 1, 2024Smoking; Smoking

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT WAS SMOKING. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE, NO FURTHER INFORMATION IS AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 20586773 ↗
  • MalfunctionOct 8, 2024Device Emits Odor; Smoking; Device Emits Odor; Smoking

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT HAD A BURNING SMELL, AND THEY SAW SMOKE COMING FROM THE UNIT. THERE WAS NO PATIENT HARM/INJURY OR SURGICAL DELAY AS THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE, NO FURTHER INFORMATION IS AVAILABLE. THERE WAS NO ADVERSE EVENT ASSOCIATED WITH THIS MALFUNCTION.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 20397440 ↗
  • MalfunctionJul 18, 2024Incorrect Measurement; Incorrect Measurement

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, THE UNIT WAS NOT READING FLUID LEVELS CORRECTLY ON BOTH CYLINDERS. THERE WAS NO PATIENT INVOLVEMENT. DUE DILIGENCE IS COMPLETE, NO FURTHER INFORMATION IS AVAILABLE.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 19774953 ↗
  • MalfunctionJul 12, 2024Failure to Power Up; Failure to Power Up

    IT WAS REPORTED THAT OUTSIDE OF SURGERY THE UNIT WOULD NOT POWER ON. THERE WAS NO PATIENT INVOLVEMENT WITH NO HARM OR DELAY REPORTED. DUE DILIGENCE IS COMPLETE AND NO ADDITIONAL INFORMATION IS AVAILABLE. AT PRODUCT EVALUATION INVESTIGATION THE POWER INLET MODULE FUSE HOLDER HAD SIGNS OF SMOKE RESIDUE. NO ADVERSE EVENTS WERE REPORTED AS A RESULT OF THIS MALFUNCTION.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 19730480 ↗
  • MalfunctionJun 12, 2024Smoking; Smoking

    IT WAS REPORTED THAT OUTSIDE OF SURGERY, UNIT WAS REPORTEDLY SMOKING. NO PATIENT INVOLVEMENT OR IMPACT. DUE DILIGENCE INFORMATION IN PROCESS.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 19518987 ↗

Other APPARATUS, SUCTION, WARD USE, PORTABLE, AC-POWERED devices

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Sources and updates

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