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NA 72200616SRecalls & reported problems

Smith & Nephew, Inc. · DYONICS POWERMAX ELITE HANDPIECE WITH BLADE MULTI-POSITIONING, HAND CONTROLS, SUCTION LEVER, 10 FT 3 M CORD, SERVICE REPLACEMENT · Class 1

Quick summary

This Smith & Nephew Dyonics PowerMax Elite handpiece is a powered surgical handpiece used in procedures such as knee arthroscopy. Many of its 486 reports describe overheating and mechanical jams. Many reports list no patient impact, and the reports include 1 injury and no deaths. No recalls name this device.

AI-generated from the FDA records on this page and checked automatically against the numbers below. Read the details before relying on it.

Adverse event reports
486
Deaths reported
0
Injuries reported
1
Recalls naming it
0

Summary

The FDA's MAUDE database contains 486 adverse event reports that list this exact device (DI 03596010565105), received between Mar 30, 2017 and Jun 14, 2026 — classified as 1 injury, 485 malfunctions.

The most frequently reported specific device problem is “Overheating of Device” (249 reports).

Reports come from manufacturers, hospitals and patients and are not verified by the FDA. A report does not prove the device caused the event, and counts can't be used to compare devices or estimate failure rates. How this data works · Data updated Oct 13, 2026.

Reports received per month

Nov 2023: 4 reportsDec 2023: 7 reportsJan 2024: 2 reportsFeb 2024: 3 reportsMar 2024: 2 reportsApr 2024: 2 reportsMay 2024: 0 reportsJun 2024: 1 reportsJul 2024: 3 reportsAug 2024: 0 reportsSep 2024: 0 reportsOct 2024: 0 reportsNov 2024: 0 reportsDec 2024: 1 reportsJan 2025: 0 reportsFeb 2025: 0 reportsMar 2025: 1 reportsApr 2025: 0 reportsMay 2025: 0 reportsJun 2025: 0 reportsJul 2025: 0 reportsAug 2025: 1 reportsSep 2025: 0 reportsOct 2025: 4 reportsNov 2025: 3 reportsDec 2025: 2 reportsJan 2026: 5 reportsFeb 2026: 3 reportsMar 2026: 4 reportsApr 2026: 1 reportsMay 2026: 1 reportsJun 2026: 1 reportsJul 2026: 0 reportsAug 2026: 0 reportsSep 2026: 0 reportsOct 2026: 0 reports2024202520267
Last 36 months. The most recent month may be incomplete.

Most reported problems

Device problems

  • Overheating of Device249
  • Mechanical Jam129
  • Protective Measures Problem42
  • Temperature Problem20
  • Mechanical Problem17
  • Noise, Audible14
  • Electrical Shorting12
  • Device Operates Differently Than Expected10

Patient problems

  • No Clinical Signs, Symptoms or Conditions227
  • No Known Impact Or Consequence To Patient170
  • No Patient Involvement66
  • No Consequences Or Impact To Patient15
  • No Information10
  • Partial thickness (Second Degree) Burn1

Recent adverse event reports

The 25 most recent of 486 reports, in the reporter's own words as published by the FDA.

  • MalfunctionJun 14, 2026Overheating of Device

    IT WAS REPORTED THAT THE MDU GOT WARM. IT IS UNKNOWN WHETHER THIS PROBLEM WAS NOTICED IN A SURGICAL ENVIRONMENT OR NOT; THEREFORE, PATIENT INVOLVEMENT HAS NOT BEEN CONFIRMED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25497585 ↗
  • MalfunctionMay 1, 2026Mechanical Problem; Overheating of Device

    IT WAS REPORTED THAT, BEFORE A SURGERY, IT WAS NOTICED THAT THE MDU WAS OVERHEATING. THE PROCEDURE WAS PERFORMED, WITHOUT ANY DELAY, USING A SIMILAR S+N BACK-UP PRODUCT. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25062251 ↗
  • MalfunctionApr 18, 2026Overheating of Device

    IT WAS REPORTED THAT A SVC REPL, MDU, HAND CNTRL, PWRMX WAS OVERHEATING. AS THIS WAS NOTICED UPON SERVICE AND REPAIR ACTIVITIES, THERE WAS NO PATIENT INVOLVEMENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24919869 ↗
  • MalfunctionMar 12, 2026Overheating of Device

    IT WAS REPORTED THAT THE MDU SHAVER WAS OVERHEATING. IT IS UNKNOWN WHETHER THE EVENT HAPPENED DURING SURGERY, IF THERE WAS PATIENT INVOLVEMENT, IF THERE WAS A BACK-UP DEVICE AVAILABLE, OR IF THERE WAS SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24586125 ↗
  • MalfunctionMar 5, 2026Overheating of Device

    IT WAS REPORTED THAT, DURING AN ARTHROSCOPIC KNEE PROCEDURE, A MOTOR DRIVE UNIT WAS GETTING HOT TO TOUCH. THE SURGEON STOPPED USING IT AS SOON AS THEY FELT THE HEAT INCREASING. THE PROCEDURE WAS RESUMED, AFTER A NON-SIGNIFICANT DELAY, USING AN EQUIVALENT S+N BACK-UP. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24526656 ↗
  • MalfunctionMar 2, 2026Overheating of Device

    IT WAS REPORTED THAT A SVC REPL, MDU, HAND CNTRL, PWRMX WAS OVERHEATING. IT IS UNKNOWN WHETHER THIS PROBLEM WAS NOTICED IN A SURGICAL ENVIRONMENT OR NOT; THEREFORE, PATIENT INVOLVEMENT HAS NOT BEEN CONFIRMED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24480056 ↗
  • MalfunctionMar 2, 2026Overheating of Device

    IT WAS REPORTED THAT, DURING A KNEE ARTHROSCOPY, A MOTOR DRIVE UNIT WAS OVERHEATING. THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING A SIMILAR S+N BACK-UP. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24480024 ↗
  • MalfunctionFeb 25, 2026Overheating of Device

    IT WAS REPORTED THAT, DURING A KNEE ARTHROSCOPY, A DYONICS POWERMAX HANDPIECE WAS OVERHEATING. THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING A SIMILAR S+N BACK-UP. NO FURTHER COMPLICATIONS WERE REPORTED. THERE ARE NO CONCERNS REGARDING THE PATIENT'S HEALTH STATUS.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24446598 ↗
  • MalfunctionFeb 14, 2026Overheating of Device

    IT WAS REPORTED THAT DURING A KNEE ARTHROSCOPY PROCEDURE, IT WAS NOTICED THAT THE MDU WAS OVERHEATING. THE PROCEDURE WAS RESUMED AFTER A NON-SIGNIFICANT DELAY, USING AN EQUIVALENT S+N BACK UP PRODUCT. NO HARM, BURN OR NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24341323 ↗
  • MalfunctionFeb 2, 2026Overheating of Device

    IT WAS REPORTED THAT, DURING SURGERY, ONE (1) MDU POWERMAX WAS OVERHEATING (MAINLY THE CABLE). IT IS UNKNOWN IF THERE WAS A SURGICAL DELAY AND HOW THE PROCEDURE WAS FINISHED. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24236430 ↗
  • MalfunctionJan 16, 2026Overheating of Device; Mechanical Jam; Insufficient Device Problem Information

    IT WAS REPORTED THAT THE MDU OVERHEATED AND STOPPED WORKING. IT IS UNKNOWN WHETHER THIS PROBLEM WAS NOTICED IN A SURGICAL ENVIRONMENT OR NOT; THEREFORE, PATIENT INVOLVEMENT HAS NOT BEEN CONFIRMED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24093246 ↗
  • MalfunctionJan 15, 2026Overheating of Device; Electrical Shorting; Mechanical Jam

    IT WAS REPORTED THAT THE MDU OVERHEATED AND HAD A SHORT CIRCUIT ERROR ON THE CONSOLE. IT IS UNKNOWN WHETHER THIS PROBLEM WAS NOTICED IN A SURGICAL ENVIRONMENT OR NOT; THEREFORE, PATIENT INVOLVEMENT HAS NOT BEEN CONFIRMED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24090594 ↗
  • MalfunctionJan 14, 2026Overheating of Device; Mechanical Jam; Insufficient Device Problem Information

    IT WAS REPORTED THAT THE MDU DID NOT WORK AND THE CABLE GOT HOT. IT IS UNKNOWN WHETHER THIS PROBLEM WAS NOTICED IN A SURGICAL ENVIRONMENT OR NOT; THEREFORE, PATIENT INVOLVEMENT HAS NOT BEEN CONFIRMED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24068090 ↗
  • MalfunctionJan 14, 2026Overheating of Device; Electrical Shorting

    IT WAS REPORTED THAT THE MDU OVERHEATED AND HAD A SHORT CIRCUIT ERROR ON THE CONSOLE. IT IS UNKNOWN WHETHER THIS PROBLEM WAS NOTICED IN A SURGICAL ENVIRONMENT OR NOT; THEREFORE, PATIENT INVOLVEMENT HAS NOT BEEN CONFIRMED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24067994 ↗
  • MalfunctionJan 13, 2026Overheating of Device; Electrical Shorting; Mechanical Jam

    IT WAS REPORTED THAT MDU OVERHEATED AND THREW A SHORT CIRCUIT ERROR ON THE CONSOLE. IT IS UNKNOWN WHETHER THIS PROBLEM WAS NOTICED IN A SURGICAL ENVIRONMENT OR NOT; THEREFORE, PATIENT INVOLVEMENT HAS NOT BEEN CONFIRMED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 24053475 ↗
  • MalfunctionDec 26, 2025Failure to Shut Off; Intermittent Energy Output; Failure to Shut Off; Intermittent Energy Output

    IT WAS REPORTED THAT, AFTER KNEE ARTHROSCOPY, AN MDU CONTINUED TO OSCILLATE WHEN SWITCHED OFF, AND TURNED OFF WHEN IN USE. SINCE INCIDENT OCCURRED AFTER PROCEDURE; PATIENT WAS NO LONGER INVOLVED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23899556 ↗
  • MalfunctionDec 24, 2025Overheating of Device; Insufficient Device Problem Information; Overheating of Device; Insufficient Device Problem Information

    IT WAS REPORTED THAT DURING A SURGERY, A MOTOR DRIVE UNIT WAS OVERHEATING, AND STOPPED WORKING. IT IS UNKNOWN HOW THE PROCEDURE WAS RESUMED OR IF THERE WAS A SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23888771 ↗
  • MalfunctionNov 27, 2025Overheating of Device; Material Twisted/Bent; Overheating of Device; Material Twisted/Bent

    IT WAS REPORTED THAT THE MDU WAS OVERHEATING. IT IS UNKNOWN WHETHER THIS PROBLEM WAS NOTICED IN A SURGICAL ENVIRONMENT OR NOT; THEREFORE, PATIENT INVOLVEMENT HAS NOT BEEN CONFIRMED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23666168 ↗
  • MalfunctionNov 26, 2025Device Alarm System; Mechanical Problem; Overheating of Device; Device Alarm System; Mechanical Problem; Overheating of Device

    IT WAS REPORTED THAT WHEN THE SVC REPL,MDU, HAND CNTRL, PWRMX WAS PLUGGED IN UPON THE CONTROLLER, IT SHOW A FAULTY ERROR MESSAGE "BLADE STALL", ALSO THE HANDPIECE BECAME HOT AND AN ALARM WAS DISPLAYED. AS THIS WAS NOTICED UPON SERVICE AND REPAIR ACTIVITIES, THERE WAS NO PATIENT INVOLVEMENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23656966 ↗
  • MalfunctionNov 7, 2025Overheating of Device; Mechanical Jam; Overheating of Device; Mechanical Jam

    IT WAS REPORTED THAT DURING A PROCEDURE, IT WAS NOTICED THAT THE MOTOR DRIVE UNIT WAS OVERHEATING. THE PROCEDURE WAS PERFORMED WITHOUT ANY DELAY, USING AN EQUIVALENT S+N BACK UP PRODUCT. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23501288 ↗
  • MalfunctionOct 23, 2025Overheating of Device; Noise, Audible; Overheating of Device; Noise, Audible

    IT WAS REPORTED THAT, THE MDU WAS VERY LOUD AND THE HANDPIECE WAS GETTING HOT. AS THIS WAS NOTICED UPON SERVICE AND REPAIR ACTIVITIES, THERE WAS NO PATIENT INVOLVEMENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23367439 ↗
  • MalfunctionOct 22, 2025Overheating of Device; Overheating of Device

    IT WAS REPORTED THAT, THE MDU SHAVER WAS GETTING HOT DURING USE. AS THIS WAS NOTICED UPON SERVICE AND REPAIR ACTIVITIES, THERE WAS NO PATIENT INVOLVEMENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23364270 ↗
  • MalfunctionOct 22, 2025Overheating of Device; Overheating of Device

    IT WAS REPORTED THAT THE MDU WAS OVERHEATING. AS THIS WAS NOTICED UPON SERVICE AND REPAIR ACTIVITIES, THERE WAS NO PATIENT INVOLVEMENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23360649 ↗
  • MalfunctionOct 20, 2025Overheating of Device; Unexpected Shutdown; Overheating of Device; Unexpected Shutdown

    IT WAS REPORTED THAT, THE MDU OVERHEATED TO HIGH TEMPERATURE AND STOPPED WORKING. AS THIS WAS NOTICED UPON SERVICE AND REPAIR ACTIVITIES, THERE WAS NO PATIENT INVOLVEMENT.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23334164 ↗
  • MalfunctionAug 8, 2025Failure to Shut Off; Physical Resistance/Sticking; Failure to Shut Off; Physical Resistance/Sticking

    IT WAS REPORTED THAT DURING A PROCEDURE, THE BUTTONS ON THE MDU WERE BROKEN AND DID NOT POP BACK UP ONCE PRESSED DOWN, IT MADE THE HANDPIECE TO RUN CONTINUOUSLY. THE BUTTON HAD TO BE PULLED UP TO SHUT THE DEVICE OFF. THE PROCEDURE WAS COMPLETED USING A SMITH AND NEPHEW BACK UP DEVICE. THERE WAS A 5-MIN DELAY, AND NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22749990 ↗

Other SAW, POWERED, AND ACCESSORIES devices

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Sources: FDA GUDID, MAUDE and Medical Device Recalls via openFDA. openFDA data is not validated for clinical or regulatory use.