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NA 72202530Recalls & reported problems

Smith & Nephew, Inc. · DYONICS 5.5 MM BONECUTTER PLATINUM BLADE, ORANGE, 10000 MAXIMUM RPM, PACKAGED 6 PER BOX, STERILE · Class 1

Quick summary

This Smith & Nephew Dyonics BoneCutter blade is a powered surgical blade used to cut bone. Most of the 53 reports describe the blade shedding metal fragments or flaking apart while in use during a procedure, with debris then removed from the patient. There are 6 injuries and no deaths, and no recalls name this device. Reports dropped from 33 in the earlier 12 months to 11 in the most recent.

AI-generated from the FDA records on this page and checked automatically against the numbers below. Read the details before relying on it.

Adverse event reports
53
Deaths reported
0
Injuries reported
6
Recalls naming it
0

Summary

The FDA's MAUDE database contains 53 adverse event reports that list this exact device (DI 03596010655684), received between Dec 28, 2017 and Jun 13, 2026 — classified as 6 injuries, 47 malfunctions.

The most frequently reported specific device problem is “Material Fragmentation” (39 reports).

Reports come from manufacturers, hospitals and patients and are not verified by the FDA. A report does not prove the device caused the event, and counts can't be used to compare devices or estimate failure rates. How this data works · Data updated Oct 13, 2026.

Reports received per month

Nov 2023: 0 reportsDec 2023: 1 reportsJan 2024: 0 reportsFeb 2024: 0 reportsMar 2024: 1 reportsApr 2024: 0 reportsMay 2024: 0 reportsJun 2024: 0 reportsJul 2024: 0 reportsAug 2024: 0 reportsSep 2024: 0 reportsOct 2024: 0 reportsNov 2024: 1 reportsDec 2024: 2 reportsJan 2025: 0 reportsFeb 2025: 4 reportsMar 2025: 1 reportsApr 2025: 5 reportsMay 2025: 5 reportsJun 2025: 6 reportsJul 2025: 6 reportsAug 2025: 1 reportsSep 2025: 0 reportsOct 2025: 2 reportsNov 2025: 0 reportsDec 2025: 1 reportsJan 2026: 0 reportsFeb 2026: 0 reportsMar 2026: 0 reportsApr 2026: 0 reportsMay 2026: 2 reportsJun 2026: 8 reportsJul 2026: 0 reportsAug 2026: 0 reportsSep 2026: 0 reportsOct 2026: 0 reports2024202520268
Last 36 months. The most recent month may be incomplete.

Most reported problems

Device problems

  • Material Fragmentation39
  • Flaked9
  • Break2
  • Detachment of Device or Device Component1
  • Device Slipped1
  • Fracture1
  • Material Discolored1
  • Metal Shedding Debris1

Patient problems

  • No Clinical Signs, Symptoms or Conditions47
  • Foreign Body In Patient4
  • No Known Impact Or Consequence To Patient2

Recent adverse event reports

The 25 most recent of 53 reports, in the reporter's own words as published by the FDA.

  • MalfunctionJun 13, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS SPITTING METAL FLAKES IMMEDIATELY WHEN IN USE. THE SHAVINGS WERE RESECTED OUT FROM THE PATIENT. THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING AN EQUIVALENT S+N BACK-UP. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25495862 ↗
  • MalfunctionJun 13, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS SPITTING METAL FLAKES IMMEDIATELY WHEN IN USE. THE SHAVINGS WERE RESECTED OUT FROM THE PATIENT. THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING AN EQUIVALENT S+N BACK-UP. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25495854 ↗
  • MalfunctionJun 12, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS SPITTING METAL FLAKES IMMEDIATELY WHEN IN USE. THE SHAVINGS WERE RESECTED OUT FROM THE PATIENT. THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING AN EQUIVALENT S+N BACK-UP. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25494282 ↗
  • MalfunctionJun 10, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS SPITTING METAL FLAKES IMMEDIATELY WHEN IN USE. THE SHAVINGS WERE RESECTED OUT FROM THE PATIENT. THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING AN EQUIVALENT S+N BACK-UP. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25465708 ↗
  • MalfunctionJun 8, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS SPITTING METAL FLAKES IMMEDIATELY WHEN IN USE. THE SHAVINGS WERE RESECTED OUT FROM THE PATIENT. THE PROCEDURE WAS RESUMED USING AN EQUIVALENT S+N BACK-UP. IT IS UNKNOWN IF THERE WAS A SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25426726 ↗
  • MalfunctionJun 8, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS SPITTING METAL FLAKES IMMEDIATELY WHEN IN USE. THE SHAVINGS WERE RESECTED OUT FROM THE PATIENT. THE PROCEDURE WAS RESUMED USING AN EQUIVALENT S+N BACK-UP. IT IS UNKNOWN IF THERE WAS A SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25426656 ↗
  • MalfunctionJun 6, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS SPITTING METAL FLAKES IMMEDIATELY WHEN IN USE. THE SHAVINGS WERE RESECTED OUT FROM THE PATIENT. THE PROCEDURE WAS RESUMED USING AN EQUIVALENT S+N BACK-UP. IT IS UNKNOWN IF THERE WAS A SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25419463 ↗
  • MalfunctionJun 6, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS SPITTING METAL FLAKES IMMEDIATELY WHEN IN USE. THE SHAVINGS WERE RESECTED OUT FROM THE PATIENT. THE PROCEDURE WAS RESUMED USING AN EQUIVALENT S+N BACK-UP. IT IS UNKNOWN IF THERE WAS A SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25419406 ↗
  • MalfunctionMay 20, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING A PROCEDURE, A FULL RADIUS BONECUTTER WAS GENERATING METAL DEBRIS. THE PROCEDURE WAS RESUMED USING AN EQUIVALENT S+N BACK-UP. IT IS UNKNOWN IF THERE WAS A SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 25231084 ↗
  • InjuryMay 1, 2026Material Fragmentation

    IT WAS REPORTED THAT, DURING AN ARTHROSCOPY, AS SOON AS A FULL RADIUS BONECUTTER WAS PLUGGED IN AND STARTED TO BE USED IN THE JOINT, A LOT OF METAL DEBRIS STARTED COMING FROM THE BLADE. THE BLADE WAS IMMEDIATELY REMOVED. METAL DEBRIS WAS IN SMALL PIECES ALL IN THE PATIENT, SOME WAS SUCTIONED OUT WITH A SHAVER AND OTHER PIECES WERE LEFT IN PATIENT. THE PROCEDURE WAS RESUMED, AFTER A NON-SIGNIFICANT DELAY, USING AN EQUIVALENT S+N BACK-UP. ADDITIONAL ANESTHESIA WAS NOT REQUIRED. NO FURTHER COMPLICATIONS WERE REPORTED. THE PATIENT'S STATUS IS GOOD.

    Patient problems: Foreign Body In Patient

    MAUDE report 25062178 ↗
  • MalfunctionDec 10, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT, DURING AN UNSPECIFIED PROCEDURE, TWO (B)(4) UNITS OF A FULL RADIUS BONECUTTER 5.5MM PLATINUM RELEASED METALLIC PARTICLES. THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING AN EQUIVALENT S+N BACK UP. NO FURTHER COMPLICATIONS WERE REPORTED

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23771343 ↗
  • MalfunctionOct 20, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT, DURING A SHOULDER SCOPE PROCEDURE, IT WAS NOTICED THAT METAL SHAVINGS WERE COMING OFF FROM THE FULL RADIUS BONECUTTER 5.5MM PLATINUM. THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING A SIMILAR S+N BACK-UP PRODUCT. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23335590 ↗
  • MalfunctionOct 20, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT, DURING A SHOULDER SCOPE PROCEDURE, IT WAS NOTICED THAT METAL SHAVINGS WERE COMING OFF FROM TWO (2) UNITS OF A FULL RADIUS BONECUTTER 5.5MM PLATINUM ((B)(4)). THE PROCEDURE WAS RESUMED, WITHOUT ANY DELAY, USING A SIMILAR S+N BACK-UP PRODUCT. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 23335569 ↗
  • MalfunctionAug 18, 2025Flaked; Flaked

    IT WAS REPORTED THAT DURING A SHOULDER ARTHROSCOPY WHILE USED THE BONE CUTTER BLADE LEFT BEHIND A LOT OF METAL DEBRIS, THE SURGERY WAS COMPLETED WITH THE SAME DEVICE, THERE WAS NO SURGICAL DELAY AND NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22825087 ↗
  • MalfunctionJul 20, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT DURING AN UNSPECIFIED PROCEDURE, THE FULL RADIUS PLATINUM BONECUTTER 5.5MM HAD AN INSTANCE OF METAL DEBRIS. IT IS UNKNOWN IF THERE WAS A BACKUP DEVICE AVAILABLE OR IF THERE WAS A SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22552563 ↗
  • MalfunctionJul 17, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT DURING AN UNSPECIFIED PROCEDURE, THE FULL RADIUS PLATINUM BONECUTTER 5.5MM HAD INSTANCE OF METAL DEBRIS. THE PROCEDURE WAS COMPLETED WITH A SMITH AND NEPHEW BACK UP DEVICE WITH NO SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22537936 ↗
  • MalfunctionJul 17, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT DURING AN UNSPECIFIED PROCEDURE, THE FULL RADIUS PLATINUM BONECUTTER 5.5MM HAD INSTANCE OF METAL DEBRIS. IT IS UNKNOWN IF THERE WAS A BACK-UP DEVICE AVAILABLE OR IF THERE WAS A DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22531646 ↗
  • MalfunctionJul 16, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT DURING AN UNSPECIFIED PROCEDURE, THE FULL RADIUS PLATINUM BONECUTTER 5.5MM HAD METAL DEBRIS. IT IS UNKNOWN IF THERE WAS A BACK-UP DEVICE AVAILABLE OR IF THERE WAS A DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22520697 ↗
  • MalfunctionJul 14, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT DURING AN UNSPECIFIED PROCEDURE, THE FULL RADIUS PLATINUM BONECUTTER 5.5 MM HAD AN INSTANCE OF METAL DEBRIS. IT IS UNKNOWN IF THERE WAS A BACKUP DEVICE AVAILABLE OR IF THERE WAS A SURGICAL DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22491645 ↗
  • MalfunctionJul 13, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT DURING AN UNSPECIFIED PROCEDURE, THE FULL RADIUS PLATINUM BONECUTTER 5.5MM HAD METAL DEBRIS. IT IS UNKNOWN IF THERE WAS A BACK-UP DEVICE AVAILABLE OR IF THERE WAS A DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22491202 ↗
  • MalfunctionJun 24, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT DURING A ROTATOR CUFF REPAIR SURGERY, METAL DEBRIS FROM THE 5.5 MM BONECUTTER PLATINUM WAS COMING OFF INSIDE THE PATIENT¿S JOINT; IT IS UNKNOWN IF THERE WAS A BACKUP DEVICE AVAILABLE OR IF THERE WAS A SURGICAL DELAY, AND NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22323057 ↗
  • MalfunctionJun 22, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT THE BONECUTTER HAD SHAVING ISSUES. IT IS UNKNOWN WHETHER THE EVENT HAPPENED DURING SURGERY, IF THERE WAS PATIENT INVOLVEMENT, IF THERE WAS A BACK-UP DEVICE AVAILABLE OR IF THERE WAS A DELAY. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22304641 ↗
  • MalfunctionJun 18, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT, DURING AN UNSPECIFIED PROCEDURE, ONE (1) PLATINUM BONECUTTER DEVICES WAS DEFECTIVE, AS PIECES OF METAL WERE CRUMBLING. THE PIECES WERE RETRIEVED USING ASPIRATION. THERE WAS A BACK-UP DEVICE AVAILABLE AND THERE WAS A SURGICAL DELAY OF LESS THAN 30 MINUTES. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22288615 ↗
  • MalfunctionJun 17, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT, DURING AN UNSPECIFIED PROCEDURE, ONE (1) PLATINUM BONECUTTER DEVICES WAS DEFECTIVE, AS PIECES OF METAL WERE CRUMBLING. THE PIECES WERE RETRIEVED USING ASPIRATION. THERE WAS A BACK-UP DEVICE AVAILABLE AND THERE WAS A SURGICAL DELAY OF LESS THAN 30 MINUTES. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22237779 ↗
  • MalfunctionJun 9, 2025Material Fragmentation; Material Fragmentation

    IT WAS REPORTED THAT, DURING AN UNSPECIFIED PROCEDURE, ONE (1) PLATINUM BONECUTTER WAS DEFECTIVE, AS PIECES OF METAL WERE CRUMBLING. THE PIECES WERE RETRIEVED USING ASPIRATION. THERE WAS A BACK-UP DEVICE AVAILABLE AND THERE WAS A SURGICAL DELAY OF LESS THAN 30 MINUTES. NO FURTHER COMPLICATIONS WERE REPORTED.

    Patient problems: No Clinical Signs, Symptoms or Conditions

    MAUDE report 22167967 ↗

Other SAW, POWERED, AND ACCESSORIES devices

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Sources: FDA GUDID, MAUDE and Medical Device Recalls via openFDA. openFDA data is not validated for clinical or regulatory use.